AUSCP ZYHD780A-H
DIGITAL AUTOMATIC FOLDING AND BOOK SEWING MACHINE
Introduction
This advanced folding machine consists of a stack feeder, four buckle plates for folding, three independent servo-controlled knives, and a sheet collector. The machine is engineered for folding single sheets of various types, including booklets, pamphlets, instruction manuals, and letters. It features a stack feeding system and employs a hybrid folding technique, using four buckle plates and three knives. When using the buckle plates, the machine can perform parallel, accordion, and roll folds. During hybrid folding, the machine executes vertical, mixed four-fold patterns, and the folded sheets are recollected and stacked by the sheet collector. The machine is configured for 32-page regular or reverse folding.
OPTIONAL EQUIPMENT
- Compatible with LSZ460A Vertical Flat Sheet Collector and LS ZK36OB Vertical Sheet Bundling Machine.
FEATURES AND FUNCTION
- Intelligent Control System: Utilizes imported electrical components and a programmable logic controller (PLC) for seamless operation. Variable frequency speed control and imported servo motors offer high-precision knife control and simplified maintenance.
- Fault Detection and Protection: The machine halts automatically when it detects double sheet feeding or paper jams, ensuring safe operation.
- Stack Feeding: The stack feeder enables continuous sheet feeding, with automatic sheet separation by air blowing, improving production efficiency.
- Threaded Folding Rollers: Utilizes imported polyurethane strips and special steel threaded rollers, increasing paper grip area by 75% compared to traditional rollers, ensuring durability.
- Bi-Directional 32-Sheet Folding Capability: This machine is equipped with the ability to perform both forward and reverse folds on 32-sheet configurations. Whether you need standard forward-folding or reverse-folding on 32-sheet projects, this feature solves layout challenges efficiently.
- On-Demand Lubrication: The central oil lubrication system is equipped with timing and quantification, and low oil pressure triggers an alarm.
- Paper Conveyance: Utilizes wide three-hole polyurethane suction wheels to separate and convey the paper sheets.
- Vacuum Sheet Separation: Utilizes special polyurethane vacuum suction wheels, ensuring scratch-free handling of sensitive paper types.
- Punching and Creasing: Optional punching and creasing can be done during the folding process.
- Counting Function: Photocell switches manage cumulative and batch counting.
- Digital Displays: Various machine adjustment points feature corresponding rulers and digital displays, making adjustments more intuitive.
- Selectable Fence Folding Function: The machine includes a swiveling paper redirection mechanism on its fence panel. This allows for quick and convenient selection of various specialized folding types, such as parallel folds, accordion folds, and roll folds, streamlining the operation process.
- Selectable Buckle Folding: The buckle plates feature swing deflection for quick setup, making different folding styles easy to achieve.
- Auto-Collect Function: The folded sheets are automatically and orderly output, with a standard regular sheet collector configured.
Specification
| Max Folding Paper Size | 760 x 1160 mm | |
|---|---|---|
| Min. Sheet Size | ||
| 1-Buckle Folding | 150 x 200 mm | |
| 1-Buckle 1-Knife Folding | 200 x 300 mm | |
| 1-Buckle 2-Knife Folding | 300 x 400 mm | |
| 1-Buckle 3-Knife Folding | 390 x 540 mm | |
| Sheet Thickness | 40 – 200 g/m | |
| Roll Speed Range | 65 mm | |
| Max Height of Rotary Feeder | 55 – 645 mm | |
| Buckle Quantity | 4 Sets | |
| Max Lines of Vertical Folding | 3 Times | |
| Roll Speed Range | 75 – 210 m/min | |
| Max Working Frequency of Folding Knife | 350 Stroke/min | |
| Folding Speed | ||
| 210 x 297 Parallel One Folding
27.000 sheet/hour |
||
| 540 x 780 Parallel One Folding
27.000 sheet/hour |
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| Power Consumption | 7.14 Kw | |
| Net Weight | 3000 Kg | |
| Power Supply Deviation | ±1 Hz ±10%V | |
| Control Power Supply | 220V AC 24V DC | |
| Standart Voltage | 380V, 50Hz | |