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AUSCP ZYHD780A-T

DIGITAL AUTOMATIC FOLDING AND BOOK SEWING MACHINE

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Introduction

The machine is composed of a paper tray feeding mechanism, 4 fence folds, 3 independent servo-controlled folding knives, and a collating machine. Designed for folding single sheets of paper, including booklets, brochures, manuals, letters, etc. The machine features a backpack-style paper-feeding mechanism, 4 fences, and 3 knife hybrids for folding. Folds include parallel, accordion, and roll folds for fancy-only folding, and vertical mixed quadruple folding for fence and knife hybrid folding. The sheets are collected by a collator. The machine is configured for 4 fence and 3 knife 32-page normal or reverse folding.

OPTIONAL EQUIPMENT

  • Compatible with LSZ460A Vertical Pressing Paper Collator and LSZK360B Vertical Paper Bundler.

FEATURES AND FUNCTION

  • Intelligent Control System: Utilizes imported electrical components and control systems, including a PLC programmable controller and frequency-variable speed control. The folding knives are precisely controlled by imported servo motors, and maintenance is straightforward.
  • Fault Detection and Protection: Double-sheet detection during paper feeding and automatic stoppage in case of jams in the fences or knives.
  • High-Speed New Feeder: The newly developed feeder has a high and stable paper suction frequency.
  • Threaded Folding Roller: The folding rollers are made of imported polyurethane and special material steel, comparable in durability to imported folding rollers. They provide 75% more gripping area than traditional straight rollers.
  • 32-Page Normal and Reverse Folding: The machine supports both 32-page normal and reverse folding and can resolve layout issues.
  • On-Demand Lubrication: The central oil lubrication system is equipped with timing and quantification, and low oil pressure triggers an alarm.
  • Paper Transportation: Three-hole wide polyurethane suction wheels carry the paper to the feeder board, where ideal alignment takes place.
  • Sheet Separation: Vacuum suction wheels control the paper feed, with ball rolling for paper alignment.
  • Punching and Creasing: The machine supports punching and creasing as needed during the folding process.
  • Counting Function: Photoelectric switches are used for cumulative and batch counting.
  • Scales and Digital Displays: Each adjustable part of the machine has corresponding scales and digital displays.
  • Selectable Fence Folding: The fence board has a swing-type paper corner, allowing for easy selection of fold types like parallel, accordion, and roll folds.
  • Adjustment Data Display: Scales are set at all machine adjustment points to shorten adjustment time.
  • Automatic Collation: Upon completion of folding, the booklets are automatically and sequentially collated.

Specification

Max Folding Paper Size 780 x 1160 mm
Min. Sheet Size
1-Buckle Folding 150 x 200 mm
1-Buckle 1-Knife Folding 200 x 300 mm
1-Buckle 2-Knife Folding 300 x 400 mm
1-Buckle 3-Knife Folding 390 x 540 mm
Sheet Thickness 40 – 200 g/m
Roll Speed Range 650 mm
Max Height of Rotary Feeder 55 – 645 mm
Buckle Quantity 4 Sets
Max Lines of Vertical Folding 3 Times
Roll Speed Range 75 – 210 m/min
Max Working Frequency of Folding Knife 350 Stroke/min
Folding Speed
210 x 297 Parallel One Folding
27.000 sheet/hour
540 x 780 Parallel One Folding
27.000 sheet/hour
Power Consumption 7.34 Kw
Net Weight 2500 Kg
Power Supply Deviation ±1 Hz ±10%V
Control Power Supply 220V AC 24V DC
Standart Voltage 380V, 50Hz

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